2015年11月13日星期五

What Screen is Used in the Feed Industry--the Gyrotary Screen

At present, most feed manufacturers need to sieve and grade the powder material ,granular feed, and the intermediate products after secondary crushing. The quality and output of the feed products are directly affected by the classification and the performance of the equipment. What screen is commonly used in the feed industry? The answer is the gyrotary screen. It is widely used in feed industry due to its simple structure, large output, convenient maintenance, low noise.
Under the inertia force, gyrotary screen sieve box moves back and forth, driving the screen surface shaking periodically, and forcing feed material on the screen surface jumps along with the screen box, the material which is less than sieve aperture will be discharged from the outlet after continuous rolling and jumping movement, then screening operations complete.


gyratory screen
 
Gyrotary screen is a new type of high efficiency swing type linear screening equipment ,and also called square swing sieve, it can completely solve the screening accuracy and processing output contradiction of general vibration screening machine, see the following characteristics:
1.Reasonable design, mature technology, easy installation and maintenance, wide application scope;
2.High screening efficiency , precision and processing capacity;
3.Unique design, convenient screen mesh replacing, high utilization rate, long service life;
4.Good screen mesh self-cleaning effect is good, low noise;
5.Good sealing effect, energy saving and environmental protection.
base
Besides, gyrotary screen can be used in chemical, metallurgy, ceramics, non-ferrous metals, non-ferrous metals, non-ferrous metals, food, food, abrasive, mining and other industries in the accurate screening and grading process. Specific application materials, for example, chemical industry: chemical fertilizer, resin, melamine, soda ash ; Food industry :starch, salt, sugar, milk powder and other; metallurgy, non non-ferrous metals, nonferrous metal, magnetic materials. If you would like to know more about the knowledge of the gyratory screen, please visit: www.pkmachinery.com

clamp

2015年11月11日星期三

The Operation Specification of Vibration Platform

Using Introduction:
1. Before installing the vibration platform, please lay a good foundation, then install it, when installation, the fixed bolts must be tightened.
2. Before test run the well-installed vibration table, first 3-5 minutes start-up to check all the fastening bolts, if loose, should be tightened.
3. In the process, concrete products should be firmly fixed on the vibration table, and be symmetrical with the platform to balance the load. Users can design their own vibrated product fastening device according to their needs.
4. Vibrator bearings should be inspected and cleaned regularly and maintain a good lubrication of the bearing to prolong the service life of the vibrator.
5. Vibration table should be reliable grounded to ensure safety.
vibration platform
vibrating platform
Operating Regulations:
1. Before using the vibration platform, 3 ~ 5 min non-load test first, then stop and tighten all fastening parts, 2 ~ 3 times repeatedly, it can be put into operation.
2. When using vibration table, the test mode of concrete specimens must be securely fixed on the working platform. In order to balance the load, test mode must be placed symmetrically with the center line of the table.。
3. Vibration motor should be grounded well and reliably.
4. In the production process, if vibration table sound is abnormal, please stop using immediately, unplug the power and fully inspect whether the fasteners are loose or not, check whether the inner eccentric vibration block of motor is loose or damaged, if necessary, tighten the loose parts and replace the damaged parts.
vibration motor
vibrating motor

5. After using, please turn off the power, clean the vibration table surface.

2015年11月10日星期二

Application of Dewatering Screen in Beneficiation Process of Potash Feldspar

Recently, most of manufacturers choose spiral classifier and pressure filter to dehydrate potash feldspar during dehydration process. But there are some disadvantages, spiral classifier cannot classify materials completely and pressure filter needs large investment. What’s more, if users adopt spiral classifier to deal with the separation of residue water during the production of potash feldspar, it will cause the finished materials containing too much water so that the materials cannot be dry heaping. It is found that if users adopt dewatering screen instead of spiral classifier, the water content of potash feldspar will be less than 15% after dewatering by dewatering screen and the materials can achieve dry heaping effect. Furthermore, it can increase recovery rate of finished products because the dewatering screen can elect fine sand which will lose caused by spiral classifier.

Potash Feldspar
 
There are two applications for dewatering screen used in beneficiation process of potash feldspar, one is used for classification of potash feldspar which is processed by ball mill, another is used for dewatering of potash feldspar products. In the traditional production process, it always uses pressure filter to deal with this kind of materials during the dewatering process of potash feldspar products. But this kind of production technical has large energy consumption, lower working efficiency and higher water content. While if users adopt dewatering screen to deal with potash feldspar, it can improve the production efficiency greatly, also can reduce energy consumption and floor space.

dewatering screen

2015年11月5日星期四

Application and Difference of Shaft and Shaftless Trommel Screen

There are 2 kinds structure of trommel screen. One is trommel screen with shaft, the other is shaftless trommel screen. Generally both of them can be applied in some common bulk material, however, for material with special property, we must pay more attention to select a more suitable model according to the application working condition. Trommel screen with shaft:
The drum is installed aslope on the main frame. The motor and gearbox connect the drum through a coupling and rotates around an axis. After the material fed into the drum, the material can move forward and rotate due to the inclination and rotation of drum. The qualified material will be discharged from the bottom hopper, and the unqualified material will be discharged from the end outlet. As the material rotates in the drum, which make the blocked material bounced out of the aperture to prevent the mesh blocking.
Trommel screen with shaft is generally used for screening granular material with large density, such as: sand, coal, limestone, fertilizer, compost and mineral, etc.

shaft trommel screen
 
Shaftless trommel screen: 
The shaftless trommel screen is installed horizontally. The drum is rotated driven by motor wheel gear or motor chain. Generally the rotate speed is very slow and the drum length can be designed longer, which can increase the screening efficiency. In the drum internal wall, there is a delivery plate ( sometimes screw type) to make the material move forward. The material which is larger than mesh size will be discharged at the end outlet, and the material which is smaller than mesh size will be discharged at the bottom discharge hopper. If the material is household garbage, we can also add a cutting tool, which can rive some plactis bags, etc.
Shaftless tromme screen is generally used for screeninig material with small density, such as: waste, wooden chips, activated carbon, fertilizer, construction material, chemical material, etc.

shaftless rotary trommel screen

2015年11月4日星期三

Do not Ignore the Unbalance Motor Vibration Phenomenon of Vibration Table!

Vibration motor is not as what you imagine, only plus a few springs on the equipment, and put on a few motors, it will become a veritable vibration equipment, then will be used for vibration production? In fact, sometimes the question is much more serious than the imagination, the theory and practice is the only way which can reach truth. Next Henan Pingyuan Mining Machinery Co., Ltd will explain to you: The unbalance vibration phenomenon of the vibration motor for vibration table.
VIBRATION PLATFORM
The problem of vibration which cannot meet the vibration motor in the running of the equipment, also can never be solved, that is uneven and unbalance of the vibration. The influence of the unbalanced vibration in the screening equipment is less, while the influence will often appear in making the vibration table. However in the reality, the unbalanced force of vibration equipment is often neglected by us.
1. In the use of a single vibration motor on the vibration table, it can appear the problem of motor rotation, the material will move on the surface of vibration table.
2. In the use two vibrating motors, it will change the uniform vibration point of the vibration table. Due to counter rotation of two motors , it will offset the power in the middle of the vibration table. If the vibration amplitude around the platform is 5mm, the vibration amplitude in the center of the table can't be over 3mm.

vibration motor