2016年3月9日星期三

Why Circular Vibrating Screen can not Start up and Amplitude is Small ?

Days ago,my Russian friend asked me why circular vibrating screen could not start up,however,the amplitude was quite small even if it start up,and the screening efficiency is quite bad,here I summarize the reasons as follows:
1.The circular vibrating screen motor breaks down,please replace the motor;
2.The electrical equipment control circuit fails,please maintain and replace the electrical equipment;
3.The voltage is low,you can alter the power supply;
4.There are many accumulation materials on the surface,please clean up the material;
5.The screen itself has fault,please check and maintain the vibrating screen;
6.The lubricating oil is over thick or caking,please clean the screen and add new lubricating oil;
7.You can also add balance weight to increase the amplitude.
Besides,please also note that the adjustment of vibration source on vibrating screen(exciter or vibrating motor) must be same,or it will cause equipment damage.

2016年3月5日星期六

Strict Inspection—Provide Perfect Equipment for Cients(Ⅱ)

3.Thickness test of paint coating.
Adhere the coating thickness meter probe to the equipment surface,then the data is the coating thickness of this point.Since the equipment surface area is large,it should be tested with many areas, it also requires multiple measurements to take average.
4.Amplitude test of equipment
After equipment runs normally,adhere the amplitude measuring scale to the side wall of screen box.There are many different circles with different diameter,and the movement locus will become to ellipse due to vibration,however, circles’ movement locus is still a circle,it shows that this circle’s diameter is very approached to the equipment amplitude,therefore,the circle diameter is vibrating amplitude.
All tests above have their own standard data,when the testing data has big difference with standard data,we will debug repeatedly to ensure equipment with a optimum working condition.

2016年3月4日星期五

Strict Inspection—Provide Perfect Equipment for Clients(Ⅰ)

After the circular vibrating screen production was completed,and there is an important step before delivery goods,that’s test running,and judge the equipment whether can work normally through equipment running condition,please see following test items:
1.Measuring rotary speed of principal shaft
The test principle is through infrared sensor scanning a fixed point on the shaft to confirm the rotary speed.Firstly,pasting the measured speed tags on rotor surface.then running the equipment,after the normal running,let the tachometer probe aims at one point on the tag movement locus,record the data,and it requires multiple measurements to take average.
2.Noise test of equipment running.
A good equipment should work without abnormal sound,after the equipment running normally,place the noise meter probe near the running parts of vibrating screen,record the data, it requires multiple measurements to take average.

2016年3月1日星期二

What reasons lead to linear vibrating screen motor base crack ?

All users know that the vibration motor is the vibration source of linear vibrating screen , it will bring inconvenience of operation if the vibration motor base cracks and damages. Here are some analysis reasons for you:
1. Too large motor power ,model selection and exciting force which exceed the normal load of vibrating screen, it will cause damage of motor base for long time operation
2. Too thin steel plate thickness design with long time operation will cause crack.
3. There is a problem with steel plate material.
4. Welding quality can not meet the requirements.
5. The installation position of the motor does not conform to the design requirements of the vibration dynamic specifications.
More product information, please pay attention to www.pkmachinery.com

2016年2月25日星期四

How to Select and Install Screen Cloth of Linear Vibrating Screen

The selection and installation of screen cloth is very important for linear vibrating screen. Select the most suitable screen cloth and install it according to correct way can improve the performance and prolong the service life of the linear vibrating screen.
1. How to select the most suitable screen cloth?
a. Because it is complicated for screen cloth installation of linear vibrating screen, we should select the screen cloth with thicker wire diameter.
b. While cutting screen cloth, we should keep the width of screen cloth consistent with the mesh frame, length should be 50-70mm longer than mesh frame.
2. How to install the screen cloth of linear vibrating screen?
a. Since the tensity of screen cloth will affect the screen efficiency directly, we should keep the screen cloth tension during installing the screen cloth.
b. Please confirm whether needs to add the bouncing balls according to mesh size and difficulty level of the screened material.
c. We should add suitable supported mesh size under the screen cloth if the mesh of the screen cloth is high or bulk density of the material is big.
d. While install the pressing plate, we should keep the flatness of the plate and line with strong scalability sponge sealing to lock it uniformly.
e. After completing installation, we should test the condition of feeding material and screening with few materials. If materials run forward uniformly, classify accurately without mixing phenomenon,linear vibrating screen can be used well. If not, we should adjust the linear vibrating screen mesh and test again.

2016年2月24日星期三

Application & Development of Vibrating Screen in Food Industry

Vibrating screen used in food industry is a kind of high efficiency screening machinery for high precision fine powder and other materials , which is easy to operate, fully enclosed structure, suitable for granular, powder, mucus and other materials screening and filtering classification. 
Such as powdered sugar, starch, salt, rice flour, milk powder, milk, egg, soy sauce, vinegar, fruit juice, papaya powder, green tea powder, kudzu powder, and potato processing production which are commonly used in daily life,vibrating screen will be a good helper. 
Take starch or rice powder as example, usually the first procedures : impurity removal of raw materials - screening-weighing;secondly , soaking- coarse grinding-germ separation-fine grinding-screening of starch-protein separation-centrifugal dewatering- thermostatic drying, lastly,weighing-product packing. We can not imagine how to deal with the screening in the process of food without vibrating screen. Vibrating screen overcomes the difficulty of fine material screening easily, which also makes food diversified and entire food industry develop rapidly.

2016年1月29日星期五

Vibrating feeder installation commissioning and maintenance tips

1.Vibrating feeder is used for batching and quantitative feeding material to ensure uniform feeding stability,horizontal installation should be adopted to prevent self flowing, declined10 degree installation should be adopted if there is continuous feeding, declined 15 degree installation can be adopted for viscous material and large water content material.
2 .After the installation, 20mm level lateral clearance should be left for vibrating feeder, suspension device should adopt flexible joint.
3. Before non-load test, please fix all bolts, especially the anchor bolt of vibration motor tighten the bolts again after continuous operation for 3-5 hours.
4. Two vibration motor must be reverse rotation when test run to check the current and noise stability, if any abnormal conditions, please stop the feeder and solve it timely.
5 Motor bearings should be lubricated every two month, for high temperature season bearings should fill the lubricating oil every month.